|
We all take rusting as a necessary evil and consider
replacement of steel structures as a normal procedures. However
this is not the case at all, for there are many ways to prolong
the life of such structures as tanks, dock structures, sewage handling
equipment, piping and heat exchangers just to mention a few components
of the average plant facility.
Corrosion is an electrochemical phenomena wherein a metal in the
presence of an electrolyte (water or damp soil) goes from a solid
(steel) to a solute (iron ions). These ions then oxide in the presence
of oxygen within the electrolyte to form the oxide of iron known
as rust. The reaction of iron to iron oxide gives off
electrons that produces a minute direct current (DC).
The Corrosion Engineers rule of thumb is that
one ampere of current flowing for one year will dissolve 20 pounds
of steel. So even minute current flows over a period of time will
cause major metal loss. PCAs uniqueness is in its in-depth
understanding of the corrosion process, resulting in services offered
in the testing for, effects of, remedies
to minimize or eliminate the destructive consequences.
The primary method we most often utilize to minimize corrosion
is called cathodic protection, either galvanic
or impressed. Our objective is similar in both approaches
- reverse the current flow of the corrosive reaction, and the corrosion
process will be stopped! When small surface areas need to be protected,
the current flow of dissimilar metals coupled together is often
sufficient. For instance, magnesium metal (anode) coupled to a steel
structure (cathode) results in the preferential corrosion of magnesium,
protecting the steel. For large surface area protection, a rectifier
directly imposing a DC current through an anodic material will also
produce a similar result - preferential corrosion of the anode -
protection of the steel.
Knowledge and experience in the prevention of corrosion is what
PCA New England offers. We have a passion for service and quality,
and by working with us you will soon realize that these principals
are demonstrated on a daily basis.
|